Modular steam boilers offer a flexible, efficient, and space-saving solution for industrial steam needs. A flexible alternative to traditional large-capacity boilers, modular systems consist of multiple smaller, interconnected units that can be activated or shut down individually to match fluctuating steam demands.
The design of modular steam boilers allows for quick start-up, high efficiency, and reduced fuel consumption, as each module only operates when needed. The modular setup also enhances redundancy. If one boiler requires maintenance, others can continue running, ensuring minimal disruption to operations. Ideal for industries where steam demand varies, modular steam boilers provide a responsive, energy-efficient, and reliable alternative to conventional boilers.
Miura Modular Steam Boilers
Miura’s high-efficiency modular steam boilers are engineered for flexibility, reliability, and energy savings in a variety of industrial applications. Unlike conventional large-capacity boilers, Miura’s modular approach allows facilities to activate only the boilers they need at any given time, helping to conserve energy, reduce emissions, and optimize operational costs.
Miura boilers are engineered for fast start-up, often reaching full steam production within minutes, making them ideal for facilities with varying steam demands.
The Miura LX Series is a low NOx, high-efficiency steam boiler that uses a unique “once-through” design to achieve rapid steam generation. The LX boilers can produce steam within five minutes of start-up, which minimizes standby losses and provides significant energy savings.
This series is ideal for applications where flexibility, space-saving design, and reduced emissions are priorities.
- Horsepower Range: 50 BHP to 300 BHP
- Steam Output: 1,725 to 10,350 lbs/hr
- Operating Pressure Range: 70 to 150 PSIG
- Fuel Options: Natural gas or propane
- NOx Emissions: As low as 9 ppm
- Efficiency: Up to 87%
- Start-Up Time: Full steam production in less than 5 minutes
- Design: Compact, vertical water tube configuration
- Turn-Down Ratio: Up to 4:1
The Miura EX Series combines the best features of Miura’s modular design with advanced water tube technology to offer dual-fuel capabilities, allowing for operation on either natural gas or propane. The EX boilers are robust and durable, designed to handle varying load conditions efficiently.
With high steam quality and the ability to switch fuels seamlessly, the EX Series is ideal for industries requiring reliable and versatile steam production with low emissions.
- Horsepower Range: 100 BHP to 300 BHP
- Steam Output: 4,500 to 10,350 lbs/hr
- Operating Pressure Range: 70 to 300 PSIG
- Fuel Options: Natural gas, propane, or No. 2 fuel oil
- NOx Emissions: As low as 30 ppm
- Efficiency: Up to 85%
- Start-Up Time: Full steam production in less than 5 minutes
- Design: Dual-fuel, vertical water tube configuration
- Turn-Down Ratio: Up to 2:1
CERTUSS Modular Steam Boilers
CERTUSS modular steam boilers provide a flexible, energy-efficient approach to industrial steam generation for facilities with changing production demands, limited floor space, or uptime-critical operations.
Unlike traditional large firetube boilers, CERTUSS modular systems allow facilities to stage steam production based on actual demand. Individual boilers can activate or shut down automatically, helping reduce fuel consumption while maintaining reliable steam availability across varying process loads.
The Junior TC is designed for smaller steam demands where facilities still require industrial-grade reliability, fast response times, and advanced controls. These compact steam generators provide rapid start-up, quiet operation, and simplified installation for a variety of light industrial and process applications.
Key highlights include:
- Steam capacities from 176 to 882 lbs/hr.
- Full steam generation in approximately 3 to 5 minutes.
- Compact vertical footprint for space-constrained installations.
- Fully automated operation with touchscreen controls.
- Remote monitoring and communication capabilities.
- Low vibration and low maintenance design.
The Junior TC is ideal for applications requiring dependable steam generation without the footprint and complexity of larger boiler systems.
The Universal TC expands steam capacity while maintaining the fast-response and high-efficiency characteristics that define the CERTUSS platform. These systems support a wide range of industrial process applications with flexible fuel configurations and advanced operational control.
The Universal TC series offers:
- Steam capacities up to 4,409 lbs/hr.
- Flexible fuel options, including natural gas, propane, and dual fuel configurations.
- Rapid steam production with minimal standby losses.
- High operating efficiency through integrated heat recovery design.
- Advanced touchscreen monitoring and remote communication options.
- Compact modular construction for easier installation and service access.
The Universal TC is well-suited for facilities requiring dependable steam output with scalable performance and reduced operational complexity.
For facilities with larger or fluctuating steam demands, UMX modular systems combine multiple steam generators into a fully integrated steam plant solution. These systems provide redundancy, improved turndown capability, and operational flexibility while minimizing footprint requirements.
Benefits of the UMX approach include:
- Modular scalability for growing production demands.
- Improved redundancy and uptime protection.
- Flexible cascade operation for varying steam loads.
- Factory-assembled piping and controls for simplified installation.
- Reduced construction time and field labor requirements.
- Optimized energy usage through staged boiler operation.
UMX systems are commonly used in manufacturing, food processing, healthcare, and industrial process environments where continuous steam availability is critical.
Modular Steam Plants provide a complete engineered steam generation system assembled and tested at the factory prior to shipment. These integrated systems combine boilers, controls, feedwater systems, and accessories into a turnkey package designed to reduce installation complexity and improve long-term reliability.
Advantages include:
- Faster installation and commissioning.
- Reduced onsite piping and wiring requirements.
- Improved system integration and quality control.
- Compact plant layouts for constrained mechanical rooms.
- Simplified maintenance access.
- High operational flexibility and energy efficiency.
CERTUSS packaged accessory systems help optimize steam system performance by integrating critical support equipment into a compact skid-mounted design. These systems may include feedwater treatment, chemical dosing, blowdown management, and softening systems that support overall steam quality and system longevity.
Features may include:
- Duplex water softeners.
- Chemical dosing systems.
- Stainless steel insulated feedwater tanks.
- Integrated feedwater preheating.
- Compact skid-mounted construction.
- Simplified maintenance and service access.
With CERTUSS packaged accessories, facilities can streamline steam system installation while supporting long-term operational efficiency and reliability.